Truevacuum

TRUEVACUUM - ONLINE PERFORMANCE MONITORING OF ACC

3 steps process:

    1. Collection of ACC design data from client (one time task).
    2. Uploading of ACC test data from DCS (distributed control system or control room) on login webpage by client.
    3. Know your ACC’s performance (in % terms) online.

“You cannot Manage what you cannot Measure (Accurately)”

“Know your ACC’s performance first & get more out of it

The online monitoring of an air-cooled condenser (ACC) tracks key variables to ensure efficient operation, especially in power plants and similar industrial settings.

Key Variables used in International Codes:

  1. Ambient Air Temperature: Monitoring the temperature of the surrounding air, which directly affects the heat rejection capacity of the ACC.
  2. Turbine Exhaust Steam Flow to ACC: Monitoring the exhaust steam flow rate to ACC, which also affects the heat rejection capacity of the ACC.
  3. Turbine Exhaust Pressure (Vacuum): Monitoring the vacuum is most critical parameter, which directly affect specific steam consumption or heat rate of the plant.


Additional variables used by TRUEVACUUM:

  1. Turbine Inlet Steam Parameters (Temperature & Pressure): This has direct impact on heat rejection capacity of the ACC.
  2. Fan RPM: ACC fans run at varying speeds based on process and environmental conditions. Monitoring their RPM ensures the fans operate at optimal speed, improving efficiency and reducing wear.
  3. Fan Blade Angle: The fan’s blade angle may need adjusting to match the ACC’s heat rejection capacity. Changing the blade angle affects fan performance, so monitoring the ACC’s performance with the new angle is crucial.
  4. Wind Direction and Wind Speed: Monitoring wind direction and speed is important for ACC systems. Excessive winds can negatively impact the system’s efficiency. Tracking these environmental factors helps assess how they are affecting the ACC’s performance.
  5. Relative Humidity (RH): This has direct impact on heat rejection capacity of the ACC.
  6. Atmospheric Pressure: A pressure gauge provides accurate, real-time pressure readings on a digital display. Adjusting for barometric pressure is essential to determine an ACC’s true performance.

Benefits of Online Monitoring:

  • Real-time data helps operator to adjust system parameters dynamically to ensure peak efficiency.
  • Predictive Maintenance: Tracking variables over time allows you to predict failures and optimize the maintenance schedule.
  • Energy Efficiency: By considering more variables, the system can make refined adjustments to optimize energy usage and performance.
  • Operational Insights: The additional data can offer more detailed insights into system performance, empowering better decisions and more efficient operations.

 

In summary, while international codes restrict monitoring to just three basic parameters, your system goes much further by accounting for a broader set of variables with TRUEVACUUM, which could greatly enhance the accuracy, efficiency, and longevity of ACC operations.

Online monitoring of ACC as per ASME PTC 30.1/VGB Guidelines + additional customized assessments related to fan assembly provides the accurate performance level of ACCs at any given day and time.

Best
ACC Vacuum Guaranteed.

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